SOLUTIONS

Application

What do coatings do?

To put it simply, the coating is like the clothes of an end mill.
On different occasions, it needs to be worn the right clothes. For example, people need to wear a spacesuit when they are in outer space, and a swimsuit when they swim. Therefore, depending on your processing conditions, it will affect what coating you need to choose.
 
The purposes of coating are:
✔️ Increase the hardness.
✔️  Increase lubricity.
✔️  Provide better chip evacuation.
✔️ Provide a thermal barrier.
✔️ Improve the surface finish.
✔️ Reduce abrasive wear.
✔️ Prolong the tool's life.

Basically, there are 2 kinds of thin film deposition, Physical Vapor Deposition (PVD), and Chemical Vapor Deposition (CVD). Speed Tiger provides both of them, including over 10 types of PVD coatings.
Let's take a look at their characteristics with a summary table:

 
Item Coating Type ALTIBN TiSiN ZrN-A ZrN-S nACo TiSiN+ P-nACo nACro SH (AlTiSiN) SS (AlTiCrN) RS (CrSiN) TB
Characteristic Hardness (HV) ~3400 ~3600 ~3400 ~3600 45 (Gpa) ~3600 47 (Gpa) 42 (Gpa) 3600 3300 ~2800 >6000
Thickness (IJm) 2~4 2~4 2~4 2~4 2~4 2~4 2~4 2~4 2~4 2~4 2~4 <1
Oxidation Temp.(°C) 900 1100 900 1100 1200 1100 1200 1100 1200 900 1000 500
Friction Coefficient 0.4 0.5 0.3 0.3 0.35 0.4 0.35 0.35 0.34 0.3 0.3 <0.1
Color Black Copper Golden Golden Blue Copper Blue Gray Golden Silver Silver Black
Application
 
Carbon Steel X
High Speed Steel X
Stainless Steel X
Alloy X
Copper / Aluminum X X X X X X X X X
Inconel X
Titanium    
Plastic / Composites/
Wood / Paper
X X X X X X X X X X X
Cutting Way Dry Cutting
Wet Cutting
Oil Spray  
 
The 5 coatings most commonly used with Speed Tiger's End Mills:
 
1.ALTIBN Coating



A. Coating Structural Analysis – SEM

薄膜結構分析-AlTiBN薄膜結構分析-AlTiN

B. Normal Temperature – Mechanical Analysis
 
  Hardness(HV) Impact of Diameter Lc2-Lc1 Wear Rate Roughness
AlTiN 3672 305(µm) 8.28N 6.49x10-6 0.233
AlTiBN 4088 280.9(µm)  17.6N  5.11x10-6 0.166

C. The Oxidation Wear of 700°C
In normal temperature mechanical analysis, the performance of AlTiBN is superior to AlTiN in hardness, wear rate and coating roughness.​圖層表
​The wear rate of AlTiBN at high temperatures is also superior to the above coatings.









 
  Friction Coefficient Wear Distance Wear rate
TiN  0.5662 316.3 6.4x10-6
TiBN  0.5664 281.2 5.69x10-6
AlTiN  0.6402 281.4 4.97x10-6
Mult-TiN 0.686 277.4 4.82x10-6
AlTiBN  0.618 281.8 4.66x10-6
Mult-AlTiN  0.7014 290.1 5.5x10-6

D. Tool Life Comparison
tool life comparision2             tool life comparision
 
2. TiSiN Coating
 

New Nano-composite coating material achieves extraordinary heat resistance and hardness. This is attained due to the new composite layer, consisting of nano-crystal material
(Oxidizing temperature: 1100°C, Layer hardness: HV 3600).
 
Achieves extraordinary performance in high-speed cutting, and high efficient machining of hardened steel, machining efficiency is more than twice as effective as other manufacturers'
solid carbide end mills. Ensuring long life and reliability in hardened steel applications HRC45~55 material examples: 1.2080, 1.2344, and 1.2379, ASP Power Steels, High Speed Steels.
The coating generates less heat during cutting; therefore it is well suited to dry machining conditions.
 
Newly developed TiSiN Coating has excellent oxidation-resistant properties, this achieves High speed cutting of hard steels = High-Efficiency Improvement in tool life = Lower tooling costs.
 
The newly designed flute geometry increases rigidity, with the improved high radius accuracy producing higher tolerance, and smoother surface finish.
 
Direct Milling of hardened steel is now possible = Faster production times.
TiSiN prizeTiSiN coating
3. ZrN-A Coating

A. Anti-resistance: Suitable for High Speed machining with both dry and wet cutting way.
B. Good for stainless steel cutting.
  • Hardness 2800~3000 HV
  • Coefficient of friction: 0.3
  • Oxidation Temp.: 800~900°C
  • High performance coating (Light golden)
​C. Test Result – SUS316 Slotting 

ZrN-A
4. nACo Coating

✔️Perfect coating structure.
✔️High hardness.
✔️High adhesion.
✔️Adding Si into nACo structure makes the atom structure more completed with high hard-wearing and tools with much longer life

A. Heat Resistance Comparison

naco Heat resistance comparision
B. Tool Life Comparison
naco tool life comparision
C. AlTiN V.S nACo
 
Coating Thickness(µm) Hardness (GPa) Oxidation Temp.(°C) Friction Coefficient
AlTiN 2~4 35 800 0.6
nACo 2~4 45 1200 0.35
naco hardness increase
D. Hardness Increase though Nanocomposites
 
5. nACro Coating



✔️Contain Si membrane, oxidation start temperature: 1,100°C
✔️Nano grade coating, better surface finish.
✔️Extremely high Nano hardness, extremely high adhesion.
✔️Better protection for tools, reduction of production cost, economical environmentally manufacturing.

By deposition very different kinds of materials, the components (like Ti, Cr, Al in the first group, and Si in the other) are not mixed completely, and 2 phases are created. The nanocrystallineTiAlN- or AlCrN-grains become embedded in theamorphous SiN-matrix and the nano-composite structure develops.
 
Silicon increases the toughness and decreases the internal residual stress of the coating. The increasing of the hardness is generated by the structure only, the SiN matrix enwraps the hard grains and avoids growing of their size.

nacro techincalnACRo tool life comparision
6. TB Coating = Tetrabond Diamond Coating (DLC)

✔️Super high lubrication & Super low friction coefficient
✔️New PVD Nano Technology
✔️The tool is long life to be surprised because TB hardness to near the nature diamond coating
✔️Swiss & Speed Tiger Technological Cooperation. 

Application: Excellent cutting is reached in machining non-ferrous materials, especially in aluminum with over six multiple in machining efficiency. Long tool life and precision machining in PCB boards, Brass, Titanium, Ceramics, Fiberglass etc.
 
DLC coatings are generally deposited by five methods, each having different properties, especially on Hardness and Oxidation: 

TB coating-02


 

OTHER SOLUTIONS